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刀具寿命管理方案

最佳化刀具应用 良品稳定输出

联达刀具寿命管理模块协助加工厂解决刀具异常造成质量不良的问题,将过往老师傅经验转换为规范标准化,收敛刀具最大寿命。
透过寿命预警、历程记录功能并与SPC分析广告牌结合,提供更精确的刀具寿命参考值,降低刀具成本。

寿命预警

寿命值比对规范最大值,系统智慧化提示寿命预警,持续收敛刀具寿命最大值,数位留存便于后续调用。

历程记录

提供追溯纪录,纪录换刀的人、事、时、地、物,作为优化、分析、管理之方向依据。

集中管理

解决单机版刀具寿命管理痛点,全厂不同品牌设备刀具寿命可视化,准确掌握各设备刀具使用状态。

降低成本

配合SPC分析广告牌,提供更精确的寿命参考值,充分发挥刀具性能,降低刀具成本。

工厂管理痛点

刀具该换不换
增加不良率

刀具汰换仰靠经验判断,换刀时间判断错误,导致产品不良率增加。

刀具不该换就换
浪费刀具成本

刀具汰换仰靠经验判断,换刀时间判断错误,浪费刀具成本。

经验难传承
依靠主观判断

老师傅换刀经验靠时间累积,无制式化SOP,难以传承经验。

刀具异常
影响生产

换刀时间不洽当,影响加工精度,造成质量异常与徒然增加成本。

系统应用

依据使用者管理需求,打造系统功能。

  • 刀具信息追踪
  • 刀具寿命监控
  • 刀具更换预警

刀具全生命周期数字化管理,一键掌握规格参数、使用状态,打造透明化刀具资源库!

刀具信息追踪

智能监控刀具寿命,预警换刀时机,优化寿命配置,减少故障与资源浪费,让生产更稳定。

刀具寿命监控

智能换刀全流程管控,精准记录、自动预警。

刀具更换预警

成功案例

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